Reach Beyond Zero

Project details

Client Name
Stork
Industry
Oil & Gas

Client challenge

With a world class, award winning, global safety initiative called ‘Reach Beyond Zero’ that was developed to help drive continual improvements in Heath and Safety HSSEQ performance. Stork makes a promise to its clients that they will help them ‘Reach Beyond Zero’. Safety is a core value of the client.

When undertaking client fabric maintenance workscopes, our client has to provide a mask-fed clean, safe breathing air supply for use by its operatives working in hazardous areas where the ambient air is not safe to breathe. The breathing air supply is generated by compressors and the process of air compression can introduce additional invisible hazards which must be managed safely at all times in order to prevent both short term and long term health risks to the employees.

The client not only needed to comply with the European breathing air quality standard EN12021:2014 and UK HSE COSHH, but also needed to ensure that they were consistently providing its employees with a safe breathing air supply containing the lowest possible level of contaminants, allowing them to manage the risk in a manner that was ‘as low as reasonably practicable’ (ALARP).

Due to the nature of the client’s business, with extensive workshop facilities and resources, they also needed to carry out as much of the equipment lifecycle servicing and testing in-house.

Purification and Compressor
Purification and Compressor and APA

Approach

Discover and collaborate

The Safewell team worked with the client in a discovery phase to understand the client’s business operations and objectives, providing an end-to-end lifecycle safety solution based on Safewell SafeAir best in class products.

These included:

  • ALG10-2 breathing air purification units
  • Air Purity Analysers for testing the quality of the breathing air quickly and effectively onsite
  • Both low pressure and high pressure ATEX certified electric breathing air compressors allowing safe, clean breathing air to be generated in a variety of hazardous offshore and onshore environments
  • Service training for workshop staff so that they could complete the maintenance of the units in-house.

The value clarity of the Safewell integrated holistic safety solution led to the client standardising the use of Safewell products throughout its international business operations and Safewell continues to support this initiative providing product lifecycle spares, calibration and training globally, including in Trinidad and Azerbaijan.

The Safewell team engaged with the client’s senior operational and workshop teams to gain information regarding the range of tasks and working environments that its employees faced during its workscopes, in order to clarify the challenges.

Results

Bespoke tailoring

Using this discovery process and Safewell’s extensive knowledge of the legal safety regulations and breathing air quality standards, we helped the client develop a safe and cost  effective life cycle risk management solution for integration in its ‘Reach Beyond Zero’ initiative.             

The supply of Safewell ‘Best in Class’ equipment, which fully meets the EN12021:2014 breathing air quality standard as well as removing harmful particles from the compressed air allows the client’s employees to work safely and efficiently in a range of hazardous situations.  

Download the case study here.

The client now has the flexibility to test and maintain their own equipment.

Product solution

Breathing Air Compressor

Air Purity Analyser

APA MK1 - MK3

Test the quality of your Compressed air for Breathing or Process requirements with our proven technology.

More case studies

To date Safewell has provided training and competence assurance for over 200 Altrad employees. As the business developed, creating awareness of risk and best practice, the client also adopted Safewell products throughout its business including our ALG10 purification and APA testing equipment.

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Protecting employees against the invisible risk of breathing from a compressor: Development of a fully integrated portable ATEX breathing air system for use in petrol forecourt fabric maintenance activities.

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Get a personal consultation

Safewell’s expert team will take you through a discovery process to identify the safety critical elements in your business. We’ll then work with you to identify any gaps in best practice and implement the right solutions for your business.